TH604 Anti-Slip Coating

Buyken provides on-site application of Thermion SafTrax TH604CF, a premium anti-slip thermal-spray coating designed for walking and working surfaces where safety and durability are critical. Applied directly to steel, aluminum, and other substrates, SafTrax delivers a long-lasting, corrosion-resistant, and highly textured surface ideal for industrial, marine, transportation, and architectural applications.

close-up view of a rough and textured gray surface

What Sets Our Process Apart

Most fabricators purchase sheet metal that has been pre-coated with anti-slip material before any manufacturing takes place. That sheet then goes through cutting, welding, forming, galvanizing, and handling — all processes that damage or degrade the anti-slip coating before the finished product ever reaches the customer. The result is what you see installed in streets and facilities every day: peeling, compromised anti-slip surfaces that look as bad as they perform.

Buyken does it differently.

We apply our Thermion SafTrax TH-604CF anti-slip coating post-manufacturing — after all fabrication, welding, and galvanizing is complete. Every surface that leaves our Kent, WA facility is coated, tested, and protected. The product you receive is the product that was designed.

 

About SafTrax TH-604CF — Thermion's Premium Anti-Slip Coating

SafTrax TH-604CF is a molten-metallization anti-slip coating manufactured by Thermion Inc. using an aluminum/aluminum oxide (Al/Al2O3) wire formulation. The TH-604CF designation indicates a chromium-free formulation, which Buyken uses exclusively — offering superior environmental and worker safety performance without any sacrifice in grip, bond strength, or durability.

Product Specifications

Material Al/Al₂O₃ — Aluminum / Aluminum Oxide Wire
Formulation TH-604CF — Chromium-Free
Application Method Thermal Spray / Molten Metallization
Bond Strength 2,000 PSI
Friction Coefficient 1.1 Average
Estimated Lifespan 10+ Years (per NRL studies)
Cure Time Zero — Immediate service after coating
VOC Content Zero
Military Compliance Meets/exceeds MIL PRF-24667 (NAVY/NAVSEA)
Chrome Content None — TH-604CF is 100% Chromium-Free

Our On-Site Coating Process — Kent, WA Facility

All Thermion coating is performed at our Kent, WA facility in a dedicated, purpose-built coating work cell equipped with a track system for controlled, consistent throughput.

Step 1 — Manufacturing Complete +
All fabrication, welding, forming, and finishing operations are completed before any coating begins. This is the single most important distinction between our process and that of competitors using pre-coated sheet stock.
Step 2 — Galvanizing (Carbon Steel Parts) +
Carbon steel components requiring galvanizing are processed in accordance with ASTM A123 prior to coating. Our integrated galvanizing and coating capability means no handoffs to outside vendors — complete process control under one roof.
Step 3 — Surface Blast Preparation +
Parts are abrasive-blasted to create the surface profile required for maximum adhesion. Proper surface preparation is critical to achieving the 2,000 PSI bond strength that defines SafTrax TH-604CF performance. Masking is applied to protect any surfaces not designated for coating.
Step 4 — Thermion SafTrax TH-604CF Metalization +
Parts travel through our track system and receive the Thermion molten metallization coating. Surface texture is adjusted by controlling the air supply — allowing us to dial in the exact profile required for the application, whether a pedestrian walkway, vehicle ramp, or marine deck.
Step 5 — Top Coat Sealer +
A top coat sealer is applied over the metallized surface. Sealer formulation is selected based on the substrate material and end-use environment — steel, aluminum, and cast iron each receive appropriate sealer specifications.
Step 6 — COF Testing & Quality Verification +
Buyken performs in-house Coefficient of Friction (COF) testing on coated doors and components to validate process controls and confirm every product meets specification before it ships. This in-house testing capability allows us to provide compliance documentation and gives our customers confidence that every part is verified — not just assumed.
Step 7 — Palletized for Delivery +
Finished parts are palletized using plastic standoffs that protect the coated surface during transit. The product that leaves our dock is cosmetically perfect — and it arrives that way.

Applications

  • Utility vault doors and frames
  • Manhole covers and castings (ductile iron, cast iron, and other substrates)
  • Aluminum diamond plate — walkways, ramps, decking, and platforms
  • Aluminum smooth plate requiring non-slip treatment
  • Stair treads, clips, and brackets
  • Marine and transportation deck surfaces
  • Industrial platforms and catwalks
  • Vehicle and equipment loading ramps
  • Concrete embed plates and architectural surfaces

Advantages Over Pre-Coated Sheet Products

  • Post-Process Application: Applied post-manufacturing — coating is never damaged by cutting, welding, or handling
  • Exceptional Adhesion: 2,000 PSI bond strength — engineered to stay put under mechanical wear, thermal cycling, and UV exposure
  • Military-Grade Certification: Meets/exceeds NAVY/NAVSEA MIL PRF-24667 — the most demanding anti-slip standard in use
  • Dual-Duty Protection: Simultaneous anti-slip and corrosion protection — equal to pure aluminum coating performance
  • Environmentally Responsible: TH-604CF is 100% chromium-free and contains zero VOCs — safe for workers and compliant with environmental standards
  • Adjustable Texture: Air supply controls surface texture profile — matched to the specific friction requirement of each application
  • Verified Performance: In-house COF testing with compliance documentation available upon request
  • No Cure Delay: Zero cure time — parts are ready for immediate service after coating

Integrated Solutions — One Source, Complete Control

Buyken offers complete fabrication, galvanizing, blasting, Thermion coating, COF testing, and delivery in-house. There are no handoffs to outside coating vendors, no waiting on subcontractor schedules, and no gaps in quality control.

Through our partnership with Valley Nut & Bolt, we also provide galvanized hardware and assemblies — delivering a true one-stop solution from raw material through finished, coated, and tested product.

Industries Served

  • Municipalities and Utility Districts
  • Department of Transportation (DOT) and Infrastructure
  • Marine and Naval Applications
  • Oil, Gas, and Power Generation
  • Industrial Facilities and Manufacturing
  • Defense and Military
  • Commercial and Institutional Construction

Get a Quote or Discuss Your Application

Reach out to us with your anti-slip needs or inquiries. Whether you have a specific part requiring coating, a compliance requirement to meet, or simply want to understand how our post-process approach compares to what you're currently receiving, we're ready to help.

Contact Buyken Metal Products 1216 4th Ave. N, Kent, WA 98032 Phone: 1-253-852-0634  |  Sales: sales@buyken.com  |  www.buyken.com

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